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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Inspection and Test33%- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. In-Process Inspection (IPI)
  • 3. Receiving Inspection
  • 4. Final Inspection
- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. Sampling concepts (lot, sample size)
  • 4. OC curves
- Blueprint Reading
  • 1. Drawing types and views
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Material and finish specifications
  • 4. Symbols and abbreviations
- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Liquid penetrant testing
  • 3. Magnetic particle testing
Topic 2: Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. Nonconforming product control
  • 4. 5 Whys, Fishbone diagrams
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
Topic 3: Metrology26%- Special Measurement Equipment
  • 1. Optical comparators (shadow graphs)
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Thread measuring wires
  • 4. Hardness testers
  • 5. Surface plates and height standards
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Out-of-calibration procedures
  • 3. Calibration systems and schedules
- Measurement Techniques
  • 1. Angular measurement
  • 2. Thread measurement
  • 3. Linear and dimensional measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Surface finish measurement
- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Pin gauges, thread gauges, ring gauges
  • 3. Dial indicators
  • 4. Micrometers (outside, inside, depth)
  • 5. Height gauges
  • 6. Calipers (dial, digital, vernier)
Topic 4: Technical Mathematics19%- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Order of operations
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Properties of circles, angles, and triangles
  • 3. Area, volume, and perimeter calculations
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions

ASQ Certified Quality Inspector Sample Questions:

Question 1

An aerial tower lift truck has just arrived at the inspector's shop to review a craze in the filament wound composite on the bottom side of the boom to see if there is hazardous structural damage. The center of the craze is 35 feet from the bucket. The inspector has to measure the maximum diameter of the craze.
The caliper is dimensioned in millimeters. The maintenance chart is given here:


What classification should the inspector provide for this boom damage? Response:

A. None of the above. The graph does not cover the region and craze size observed.
B. Critical
C. Major
D. Minor


Question 2

Which of the following is true for gage blocks?
Response:

A. They are manufactured to tight tolerances on flatness and surface smoothness only.
B. They are used for calibration for other tools.
C. They are used to set length dimensions for a transfer measurement.
D. All of the above


Question 3

Which of the following is the difference between the true value (master measurement) and the average of the observed measurements of the same part that has the same distribution over the entire measurement range?
Response:

A. Repeatability
B. Reproducibility
C. Linearity
D. Stability


Question 4

A part must not be deformed when it is pressed together between two other parts. The inspector will test its ability to endure this pressure by using which of the following tests?
Response:

A. Force
B. Tension
C. Compression
D. Torque


Question 5

If a motor consumes 1,100 watts and has an efficiency of 85 percent, what is the output in horsepower when 1 hp = 746w ?
Response:

A. 1.73
B. 1.28
C. 1.69
D. 1.25


Solutions:

Question 1
Answer: D
Question 2
Answer: D
Question 3
Answer: C
Question 4
Answer: C
Question 5
Answer: D

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